Methods

PU Grouting Explained: Sealing Concrete Cracks Without Tearing Up Your Floor

28 February 20264 min readBy Hydroworks Technical Team

When water seeps through a crack in concrete — a basement wall, a planter, an inter-floor slab — you do not always need to demolish around it. PU grouting seals the crack from the inside, and it has become a go-to method for exactly this reason.

How it works, step by step

  • Small injection ports are drilled along the line of the crack.
  • Polyurethane resin is pumped in under pressure.
  • On contact with moisture the resin foams and expands.
  • It cures into a flexible, watertight seal filling the full depth of the crack.

Because the work is confined to small ports along the crack, surrounding tiles and finishes generally stay intact — ideal for occupied homes and operating buildings.

When PU grouting is the right tool

Injection excels at active, pressurised leaks through a defined crack — basement seepage, leaking construction joints, slab cracks tracking water between floors. It is less suited to a fully failed surface membrane, where re-waterproofing the area is the real answer.

If you have a live crack leak, injection is often the fastest, least-disruptive fix. We will confirm whether it suits your situation during a free assessment.

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